Do you know what factors cause hydraulic hoses leaking in hydraulic hoses manufacturing process ? After read the article, you will be clearly know about the factors influencing hydraulic hose. Then gain skills of buying quality hydraulic hose.

First let's see Hydraulic Hose Structure

• Inner Tube - A plastic or rubber tube or inner lining which makes contact with the fluid.Reinforcement - A textile, plastic, or metal body or carcass which reinforces the structure of the hose to withstand internal and external pressures.
• Reinforcement is key to hydraulic hose because it ensures the hose can withstand the associated high pressures. Types of reinforcement include wire braid and wire spiral.
• Wire braid reinforcement typically offers more flexibility, but is much more susceptible to failure under high impulse applications.
• Wire spiral reinforcement typically offers more strength, but suffers from increased stiffness and the minimum bend radius. Some new spiral hose technologies overcome the inflexibility problem.
• Cover - rubber, plastic, metal, or textile cover which protects against damage due to wear, abrasion, and the environment.

There are a number of different hose designs based on the type of braiding or weave structure and the number of layers of material.

Then how hydraulic hoses are made?

Evergood hydraulic hose factory first extrude the inner tube , we must make sure hydraulic hose tube is 100% oil resistant. This is a key factor to avoid hydraulic hose leakage in case oil-corrosion. And we only use international top brand Korea LG rubber to produce inner tube. Before production, we will first test raw rubber in our R&D Center. After raw rubber pass our standard, we will make them into bulk hydraulic hose production.

After inner tube get cold, we begin to produce wire reinforcement. Steel reinforced hydraulic hoses can handle much higher pressures than textile hoses. Steel hydraulic hoses can be either built by braiding or spiraling steel over an inner cover. Braiding utilizes braiding machines that continuously lay steel braids over one another to form long lengths of hose. Spiraling steel is more difficult than braiding and is used to form the highest pressure hydraulic hoses. Steel spirals are also more rigid than braided steel and also more expensive.

Steel wire quality is another key factor to influence hose leaking. Before production, we will test steel wire tensile and tensile between hydraulic rubber and wire. Only after they pass our standard, we can make them into bulk hydraulic hose production. Low quality steel wire is cheap price and can not burden hydraulic hose working pressure. It is more easy to leak.

The Third step is to extrude hydraulic hose cover on steel wire.

Sun, wind, heat, cold, humidity and wind all are climatic elements that can prematurely erode a hydraulic hose cover. Abrasion and vibration are the primary operating elements that can also erode and decay hydraulic hose covers. With the cover eroded, the inner reinforcement is revealed to the elements which can be very dangerous as hydraulic hose operates under very high pressure and any leak can be harmful even fatal to operators working around these hydraulic hoses. hard working environment. So we have strict test for hydraulic hose cover rubber, especially it's nature of anti-abrasion.

After you read it, I think you have known the reasons why hydraulic hose leaking and know how to select best hydraulic hose manufacturers.